ISO 13485 MEDICAL DEVICE & BV ISO 22716 AUDITED FACTORY — In-House Microdart Moulding
120 Darts on Spot Dots · Up to 1,300 on Eye Patches · Low 3,000 MOQ · Request Quote →
YANSECOS Microdart & Microneedle Specialist · In-House Tooling
In-House Precision Tooling Class-100,000 Cleanroom

Dissolving Microdart & Microneedle Patch OEM Manufacturer

Target early-stage cystic blemishes and deep eye wrinkles where surface hydrocolloid fails. Benchmark top-selling Amazon formats with our 120 dissolving microdart spot dots (<300 μm) and up to 1,300 needles on eye patches, delivering concentrated actives directly beneath the stratum corneum with zero downtime.

  • In-House Precision Tooling & Injection: Unlike 90% of OEMs who outsource microdarts, we operate proprietary CNC moulding lines in our Class-100,000 cleanroom.
  • Strict <300 μm Cosmetic Boundary: Precision needle length ensures active delivery into the epidermis while remaining safely within cosmetic regulatory frameworks (US MoCRA & EU CPNP compliant, no medical device barrier).
  • Custom Active Loading Matrix: High-molecular Cross-linked Hyaluronic Acid carrier infused with Salicylic Acid, Madecassoside, PDRN, Niacinamide, or Acetyl Hexapeptide-8.
  • Low 3,000-Unit MOQ Pilot Program: Break into the high-margin premium blemish care category without exorbitant tooling or volume commitments.
BV ISO 22716 & FDA Certified
Dissolution In-Vitro Tested
Bilateral NNN Protection

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Direct factory quotation and sterile sample blisters in 72 hours.

🔒 Bilateral NNN signed before formulation disclosure. Response within 24h guaranteed.

Microdart Precision
<300μm
Needles Per Eye Patch
1,300Needles
Dissolution Time
2Hours
Trial Order MOQ
3,000Units
Facility Standard
100KCleanroom
Biological MechanismTransdermal Delivery

The Science of Dissolving Microdarts: Sub-Surface Intervention

Why modern blemish care lines offer a 2-tier patch system: surface hydrocolloid for open whiteheads, and dissolving microdarts for blind under-the-skin blemishes.

120 Microdarts on Spot Dots

For early-stage, cystic, and painful blind pimples. The microdarts bypass the intact stratum corneum painlessly, releasing Salicylic acid and soothing botanicals directly into the follicle core before inflammation explodes.

Needles: 120 / dotDiameter: 12mm / 14mm

Up to 1,300 Needles on Eye Patches

Engineered for periorbital fine lines and dark circles. Dense hyaluronic acid micro-cones carrying PDRN (polynucleotides) and youth peptides dissolve over 2 hours, plumping lines from within.

Tiers: 600 or 1,300 needlesCarrier: Cross-linked HA

Medical-Grade Blister Packaging

Microdart cones are delicate and moisture-sensitive. We package them in rigid protective thermoformed trays with medical-grade heat-sealed foil lids to prevent cone crushing or premature dissolution during transit.

Shelf Life: 36 MonthsSeal: 100% Hermetic
Feature / Metric Standard Hydrocolloid Patch YANSE Dissolving Microdart Patch Clinical Advantage for DTC Brands
Target Blemish Type Surface pus, open whiteheads Blind pimples, early cystic, deep nodules Covers 100% of the customer blemish lifecycle
Delivery Mechanism Passive exudate absorption Active transdermal dissolution (<300 μm) 4x higher concentration of active delivery
Retail Margin Profile – per retail pack – per retail pack 2.5x higher retail basket size and profit margin
YANSE MOQ 3,000 units 3,000 units (vs 20k–50k industry average) Lowest barrier to launch a high-tier hero SKU
Engineering FAQRegulatory & Formulation

Frequently Asked Questions on Microdart Manufacturing

Does a microneedle patch trigger FDA medical device classification in the US?
No, provided needle length remains under 300 micrometers (<300 μm) and cosmetic appearance claims (soothing redness, clearing visible congestion, smoothing skin surface) are maintained. Our microdart tooling is strictly calibrated to 260–290 μm, well within the cosmetic framework under US MoCRA. We guide your regulatory team on safe label wording.
How long do the microdarts take to dissolve once applied?
Dissolution begins within 20 minutes as skin moisture activates the soluble hyaluronic acid base. Complete dissolution and full payload release occur within 1.5 to 2 hours. Most consumers wear them overnight (6–8 hours) for maximum calming effect.
What is the MOQ for custom formulated microneedle eye patches?
For ready formulation stock microdarts (HA + Peptides + PDRN), MOQ is 3,000 pairs (or 1,500 2-pair packs). For fully custom-compounded active loads, the trial MOQ starts at 5,000 units.
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